An important factor in a vacuum sintering
furnace mim metal forming technology has the ability to run a cost-effective
process gas is economy and electricity consumption. Depending on the type of
gas, the cost of these two elements in the sintering process can account for
50% of total costs. To save gas consumption, it must be implemented adjustable
airflow dividing mode,
while ensuring degreasing and sintering
process from contamination. In order to reduce power consumption and optimize
the use mim technology manufacturing heating elements heat zone to reduce heat
loss. To achieve these design features and development costs at a reasonable
range, a modern resource-saving vacuum sintering furnace will use computational
fluid dynamics tools to find the optimal airflow and heat mode.
Depending on the sintered parts by weight
and the residual polymer content, mim metal binder technology will be different
degrees gathered in the peripheral component (for example: exhaust pipes, pumps
and hot zone), which will result in downtime in order to artificially cleaning
and routine maintenance. If material net of 400kg (furnace volume>,
the binder content of 3% to 4%, then the
polymer will be removed up to the degassing stage. Even so, mim technology
exhaust gases majority (> 95%) should be collected (such as adhesive traps
or wax separator) in particular condensation point due to manual cleaning and
decontamination work, door-to-door cycle time will increase by more than two
hours.
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