Tool life and material types are
independent and independent in many cutting applications. In other words, any
kind of CBN material can make a similar tool life. In these cases, the material
selection is based on the minimum cost per cutting edge. A round blade has an
entire CBN top surface and can provide four or more cutting edges, which are
much cheaper than the four slice CBN inserts.
When the hardness of the P/M part is lower
than that of the 35 degree, and the hardness of the particle itself is not
beyond the range, the metal ceramic is usually one of the choices. Metal
ceramics are very hard, can effectively prevent the accumulation of debris and
can withstand high speed. In addition, because the metal ceramic has always
been used for high speed and precision machining of steel and stainless steel,
they usually have the ideal geometry groove for close to the forming part.
Today, the metal ceramic is complex, there
are as many as 11 kinds of alloy elements. Typically, they are sintered with
titanium nitride (TiCN) particles and Ni-Mo bonding agent. TiCN provides a very
important hardness, anti - chip and chemical stability for the successful use
of metallic ceramics. In addition, these tools usually have a high adhesive
content, which means they have good toughness. All in all, they have all the
properties of the effective processing of P/M alloy. Several materials of the
metal ceramic is effective, as cemented carbide sintered cemented carbide, the
higher the binder content, the better the toughness.
Known relatively new developments are in
the medium temperature chemical vapor deposition (MTCVD) also offers the
advantages of the P/M industry. Mtcvd retained the traditional chemical vapor
phase deposition (CVD) all wear resistance and anti crater wear performance is
very objective to improve the toughness. This increase in toughness mainly
comes from the reduction of crack. The coating is deposited at high temperature
and then cooled in the furnace. Due to the thermal expansion, when the tool
reaches the room temperature, the coating contains a crack. And the scratches
on the flat glass are similar to those of the crack which reduce the strength
of the tool edge. Lower deposition temperature of MTCVD process leads to lower
crack frequency and better toughness.
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