显示标签为“Metal Injection”的博文。显示所有博文
显示标签为“Metal Injection”的博文。显示所有博文

2017年9月14日星期四

The Lightweight Technology-Powder Metallurgy

The powder metallurgy is a lightweight technology, the most materials saving, process saving technology. Advanced powder metallurgy materials can greatly improve the strength and toughness, reduce the weight, and improve performance. For instance, turbine disk from aircraft engine is all use of the powder alloy turbine disk, because the performance is better, with higher strength, can also reduce the weight.

To develop powder alloy steel is necessarry, such as the oil pipeline if it use of powder corrosion-resistant steel and stainless steel can greatly increase the alloying elements, improve corrosion resistance, can make the oil pipe is relatively thin, but the strength, better corrosion resistance. Most of the connecting rods from Auto are made by powder metallurgy method, in the past with the traditional glaze, the material utilization rate is low, may be less than 50%, with much machining, after used powder metallurgy , forging out is a link, the material utilization rate can reach more than 90%, and the surface fatigue performance is better, the performance can also be improved by weight. 

As we know, metal injection molding(MIM) is a branch of powder metallurgy, this technology is completely suitable for small, complex, mass quantity metal parts production, in many conditions, compared to traditional manufacturing methods, it could achive(or beyond) the same functions to old parts with fewer materials, smaller shapes(glance over some successful MIM cases) . Therefore, the powder metallurgy itself is the lightweight technology.



2015年11月13日星期五

Metal powder injection molding technology features


What are the main features for metal powder injection molding technology? Let’s take a look.

1.       High efficiency, easy to achieve high-volume and large-scale production
Mold lifetime for metal powder injection molding technology is equal to plastic injection molding mould. Use of metal mold makes metal powder injection molding quite suitable for mass production. The use of injection molding product blank has greatly enhanced production efficiency and reduced production costs. And the good consistency and repeatability of injection molded products thus provide a guarantee for high-volume and large-scale industrial production.

2.       Uniform microstructure, high density, good performance
In pressing process, the friction between powder and die wall and among powder and powder result in uneven distribution of pressing pressure, and also lead to uneven microstructure of casting blank, which would result in uneven shrinkage during sintering process for casting powder metallurgy parts, and therefore had to reduce the sintering temperature to reduce this effect, so that products had large porosity, poor compactness and low density, seriously affect its mechanical properties. Conversely, MIM powder injection molding process is a fluid molding process. The existence of adhesive ensures powder’s even layout, thereby eliminates uneven microstructure in blanks, and that make density of sintered products reach their theoretical density.