Plasticizing Pressure Control in Metal Injection Molding

Plasticizing pressure in metal injection molding(http://www.zcmim.com/) refers to the back pressure when adopting screw injection machine, the molten material in screw top beared when rotate back. The size of pressure can be adjusted by overflow valve of hydraulic system. During injection, the size of plasticizing pressure changed along with screw rotation speed. Increasing plasticizing pressure will raise the temperature of solution, but will reduce plasticizing speed.

Original article link：http://www.zcmim.com/article/metal-injection-molding-ppci_1.html

Temperature Effect on Metal Injection Molding

Mold temperature has great impact on product’s  inner performance and quality in metal injection molding process(http://www.zcmim.com/manufactureequipment.shtml). Mold temperature is determined by the crystallinity of plastic, product dimension and structure, performance requirements, and other process conditions (melt temperature, injection speed and injection pressure, molding cycle, etc.).

Original article link：http://www.zcmim.com/article/metal-injection-molding-teom_1.html

the MIM process cooling time

The MIM process(http://www.zcmim.com/helps/mimprocess.html) cooling time (4 to 7) when the melt into the cavity, touching the metal surface, melt cooling step is already started.Because of polyformaldehyde, nylon, and polyethylene semicrystalline materials such as carbon solidification temperature is very high, so little time to cooling.If the general module, after completion of the melt, the module should have enough cooling time.If you find a problem when ejection module, can extend the cooling time, slowly until problem solving.

Original article link：http://www.zcmim.com/article/mim-process-tmpct_1.html

metal injection molding mould opening time

Metal injection molding mould(http://www.zcmim.com/help/leaveword.shtml) (8-11) mold opening time is an important part of the whole cycle, especially to have insert mold especially, even in relatively standard mold, mold opening time is often higher than 20% of the whole cycle.

Original article link：http://www.zcmim.com/article/metal-injection-molding-mimot_1.html

Powder Metallurgy Technology Update

Powder metallurgy technology is a new energy saving and high efficiency technology. It plays an important role in economic development. In recent years, powder metallurgy products industry developed rapidly. Along with the update of technological change, development prospect for powder metallurgy industry is broader and broader. Powder metallurgy gear can be used in various hull pump parts, such as piston, filter, etc. Marine diesel engine parts can also be used powder metallurgy process.

Original article link：http://www.zcmim.com/article/powder-metallurgy-technology-pmtu_1.html

powder metallurgy state classification

Powder metallurgy technology in the application of the material, not only can be classified according to their state of aggregation, but also can be classified according to the degree of crushing and adhesiveness, particles separated between bai intermediate medium, in the dense metal, intergranular contacts within the entire volume to see see, powder material particles are often touch each other, but the nature of the contact between the solid grain and contact is different.

Original article link：http://www.zcmim.com/article/powder-metallurgy-technology-pmsc_1.html

Iron-based powder metallurgy parts

Because of the iron-based powder metallurgy parts processing technology has excellent antirust function of the steam and has been widely used.It is to place parts in a heating furnace, under a certain temperature, parts and the supersaturated steam oven of our factory contact, who come into contact with all surfaces of steam iron atoms, including part outer surface and inner surface of open pore, iron atoms and steam oxidation reaction, generate a layer of oxide film.When the layer of oxide film is mainly composed of Fe3O4, the oxide film is very dense firmly stick covered on the substrate surface, it has excellent antirust function.Good processing result, which can make the appearance of parts is very smooth and beautiful blue-black metallic luster.

Original article link：http://www.zcmim.com/article/Iron-based-powder-metallurgy-parts_1.html

SIM card tray technology choice

SIM cardtray belongs to the small, complex metal parts, precision, and high performance, to this kind of parts and components, metal injection molding is a kind of very effective manufacturing process.MIM is a traditional powder metallurgy technology and plastic injection molding technology of the combination of a high and new technology. The MIM technology has the advantage of traditional investment casting to produce cannot implement features, such as holes, thin wall and fine surface, and can create what casting or casting does not have a better colour.As a result, the MIM technology can effectively guarantee the high density of mobile phone cato and good colour.And as early as in 2010, the company has announced: approved by MIM process manufacturing metal parts.

Original article link：http://www.zcmim.com/article/sim-card-tray-sctt_1.html

High density of powder metallurgy parts

At present, China in terms of the consumption of iron powder and copper powder has surpassed Japan, the first in Asia.The main application field for the future of powder metallurgy parts(http://www.zcmim.com/) or in the field of automobile, from a technical perspective, the high density of powder metallurgy parts, a new powder metallurgy materials, high efficiency and high precision of powder metallurgy equipment is the trend of the future development of powder metallurgy industry.The future development of powder injection molding are mainly in the material and design efforts, the use of the advantages of this technology, and to help customers improve product design and reduce the cost, so as to expand the application field of powder injection molding.

Original article link：http://www.zcmim.com/article/powder-metallurgy-parts-hdopm_1.html

What material was carried out by powder injection molding?

Powder injection molding(http://www.zcmim.com/) is one of the most popular technology at present.Of powder injection molding material has been from the early stage of the iron base, cemented carbide, ceramics, etc is not sensitive to impurity content, is not very strict system function demand, carry out the high temperature nickel base alloy, titanium and niobium material.Materials are use category also from layout to function, such as heat sink materials, magnetic materials and shape memory alloy.Material layout is also carried out from a single uniform layout to the compound layout.

Original article link：http://www.zcmim.com/article/powder-injection-molding-wmcob_1.html

powder injection molding technology of development problems

Powder injection molding technology(http://www.zcmim.com/) for functional components of the design and development provides a new train of thought, for powder injection molding industry has opened up a new product type and market, is the inevitable trend of the industry development in the future.Powder injection molding technology of development needs to solve two major problems.Morphology control is a common injection process, the compatibility of sinter is a heterogeneous material.On this basis, the developing and accumulating suitable for injection of sintering material system and products, is a competitive advantage in the market in the future need to work.

Original article link：http://www.zcmim.com/article/powder-injection-molding-technology-pitdt_1.html

Temperature control for powder metallurgy injection molding mold

The mold temperature is controlled by the cooling medium (usually water) In the process of powder metallurgy injection molding（http://www.zcmim.com/） which determines the cooling speed of the plastic melt. The lower the mold temperature and the faster the cooling speed, the melt temperature decreases more rapidly which induce the increased melt viscosity, injection pressure loss increased, and even lead to a serious shortage of mold filling.

With the increase of the mold temperature, the melt flow increases, then the mold filling pressure decreases and the surface quality of the product is improved; but because of the cooling long time can induce the productivity of the product is decreased, and the molding shrinkage rate of the product is increased. For crystalline plastics, because of the high temperature is good to crystallization, so increasing the temperature of the mold can improve the density of the product or structural crystal. In the higher mold temperature products, the polymer relaxation process is fast, the molecular orientation and internal stress will be reduced.

Original article link：

http://www.zcmim.com/article/powder-metallurgy-injection-molding-tcfpm_1.html

Which complex parts can be made by metal powder injection molding process?

Metal powder can produce the various metal parts with 3D complex shape, as a kind of technology has good superiority compared with the traditional powder metallurgy and machining. Many parts of the manufacturing process by forming the shape of the metal powder injection is much more complex than can be obtained by traditional powder metallurgy and other ways, especially in the manufacture of various external grooving, external thread, conical outer surface, cross hole and blind hole, concave and keyway, stiffener, surface knurling complex shape parts obvious advantages.

Original article link：

http://www.zcmim.com/article/metal-powder-injection-molding-process-wcpcb_1.html

metal injection molding and metal material of mobile phone

metal fuselage phone favored by consumers and the domestic numerous digital electronic brands actively adopt metal product appearance design, as the tablet PC, laptop, wearable equipment products such as bias on appearance design in the design of metal, metal appearance is no longer the exclusive right of the smart phone.Learned, metallization manufacturing general appearance using metal forging, metal injection molding, and forming technology.It also makes the electronic product of form a complete set of the shell and other accessories suppliers have to adjust the product structure and production line, the procurement of metal or metal powder feeding and related forming equipment and design of special mould.

Original article link：

http://www.zcmim.com/article/metal-injection-molding-mimammomds_1.html

The market demand of the transducer

Sensor market demand is big, but for those in need of intelligent products and high precision, intelligence is becoming more and more high, in order to make the customer can be faster and more convenient to complete the system development, better customer service, also in order to enhance the competitiveness of the enterprise itself, sensor and metal injection molding (http://www.zcmim.com/)(MIM) technology is a kind of can realize low cost, the best way to mass production of sensor components, therefore, sensor boom will drive the use and promotion of MM process, and the development of MIM technology progress for sensors play a positive role in promoting the development of the market.

Original article link：http://www.zcmim.com/article/mim-process-tmdott_1.html

Changes in Powder Metallurgy Machinery Parts Industry

Great changes have taken place in Chinese metallurgy machinery parts industry. Equipment level has been improved greatly. Some enterprises have owned world advanced injection machine and sintering furnace, and has modern mold manufacturing equipments and testing equipment, which will increase development efficiency and change corporate image greatly, enhance international competition ability. At present, it has been able to provide supporting for the automobile, motorcycle, engineering machinery, household appliances, electronics, electrical appliances, defense industry, power tools and other industrial sectors.

Original article link：http://www.zcmim.com/article/powder-metallurgy-cipmmpi_1.html

Characteristics of Metal Injection Molding

Metalpowder injection molding (MIM) technology has outstanding advantages in the production of small, complex shape parts. In recent years, it has been widely used in all walks of life. But for large size and wall thickness metal products, because of forming and de-binding problems, it has not been widely used. However, we can strengthen sintering technology to enhance and improve some products’ mechanical properties, thus to break through MIM process Limit, further improve competitiveness of MIM products.

Original article link：

http://www.zcmim.com/article/metal-powder-injection-molding-comim_1.html

Suitable Material and Temperature for Metal Injection Molding

Metal injection molding MIM(http://www.zcmim.com/bymaterial.shtml) technology applies to any able to be made into powder materials, such as: alloy steel, stainless steel, iron base alloy, magnetic materials, tungsten alloy, hard alloy, fine ceramics, etc.. Temperature affects powder injection molding. So in the process of metal injection molding, temperature control is also very important.

Original article link：http://www.zcmim.com/article/metal-injection-molding-mim_1.html

Two Kinds Processes of Powder Metallurgy

Method 1: milling- powder mixing - pressing /injection - sintering / sintering furnace - finishing – post treatment.

Method 2: milling - powder - mixing - pressing / injection- sintering / sintering furnace - finishing - re sintering - finishing - after treatment.

Original article link：http://www.zcmim.com/article/two-kinds-processes_1.html

Metal Injection Molding Process in China Beyond Japan

At present, Chinese consumption of iron and copper powder has beyond Japan, ranking the first in Asia. The main future application of metal injection molding parts(http://www.zcmim.com/) is still in automotive field.From technical point of view, high density powder metallurgy equipment with new materials are the trend of future development.

Original article link：http://www.zcmim.com/article/metal-injection-molding-mimpi_1.html

How Many Metal Injection Molding Factories in Shenzhen?

Metal injection molding process has been developed rapidly in past two years. According to incomplete statistics, only in Shenzhen district, there are more than 30 factories with large and small scare. And amost 80% are put into operation in the past two years. Equipment and feedstock manufacture come out a number of outstanding enterprises, which provided a very good equipment and raw materials, especially materials for MIM, breaking monopoly foreign feedstock.

Original article link：

http://www.zcmim.com/article/metal-injection-molding-process-hmmimf_1.html

Development of Powder Injection Molding in Shenzhen

Shenzhen metal injection molding (MIM) becomes more and more mature and stable along with the development of powder metallurgy industry. Metal powder injection molding technology mainly includes the following process: feedstock manufacturing, computer simulation, injection, de-binding, sintering, MIM application, MIM product design and standard.

Original article link：http://www.zcmim.com/article/metal-injection-molding-dopimis_1.html

Powder Injection Molding Shift to Metal Injection Molding

Metal injection molding(http://www.zcmim.com/) can be traced back to powder injection molding ceramic spark plug in 1920s. For the next several decades, powder injection molding mainly focus on ceramic injection molding.  Until 1979, Wiech constructed Parmatech company won two great metal injection molding products awards. Wiech and Rivers won the patent one after another. Powder injection molding  began shift to metal powder injection molding.

Original article link：http://www.zcmim.com/article/metal-injection-molding-pimstmi_1.html

Market Analysis of Powder Injection Molding and Ceramic Injection Molding

Ceramic and metal injection molding is a complex process. Its materials such as ceramics, requires high precision and accuracy. These two technologies took as two stages of powder injection molding (PIM). It demand special materials, such as stainless steel, titanium alloy, soft magnetic alloy, low alloy steel. Electronic products, firearms, medical equipment and auto parts are important end users for them.

Original article link：http://www.zcmim.com/article/ceramic-injection-molding-maopimac_1.html

American MIM Process

American BCC Research company had made twice investigations in 2005 and 2008 on injection molding Market. In year 2004, MIM global market report was $382 million. It was expected to $571 million by the end of 2009. However, in 2009, MIM sales reached $985 million. It was  expected to reach $1,900 million by the end of 2014.

Original article link：http://www.zcmim.com/article/american-mim-process-amiab_1.html

Research on Metal Injection Molding Parts

Researches on domestic metal injection molding parts are holding hot In recent years. And weight 2KG metal parts has overcome technological difficulty, pass through mass production. But the defect is low yield. It is understood that the heaviest metal injection molding parts has reached 4Kg. Due to slow de-binding and high production cost, this product is only used in special areas like aviation.

http://www.zcmim.com/article/metal-injection-molding-parts-bmimp_1.html

Italian Customers Visit ZCMIM

Italian company B** Visit ZCMIM Yesterday. They are a solution company for automatic production equipment. Products involved in a wide range, from government, military and fashion products. This time they mainly would like to know about our factory and price level. Their comment for factory is clean and well-equipped. Though customer’s samples are too simple and not suitable for MIM technology, they will choose appropriate product to us for future cooperation. At the same time, their product manager and project manager will come visit our booth at WORLD PM 2016 congress and exhibition in Hamburg, Germany during 9th~13th Oct 2016. Welcome all your coming!

Original article link：http://www.zcmim.com/article/mim-technology-icvz_1.html